General timing belt product
knowledge
,Precautions on selection and purchase: Surface
is clean, belt is free of distortional deformation
and belt tooth is plump. In order to prevent sham
products, check whether there is a clear "Yujiang"
symbol on each product or not.
,Problems and precautions on use:
-Twisting the belt is strictly prohibited as such
an act could damage the belt internally resulting
in insufficient tension.
-Scuffing of the belt is strictly prohibited as
it may damage the belt.
-Avoid contact with chemicals (especially acid with
strong oxidizing property such as concentrated sulfuric
acid).
-Avoid long-term contact with oil and water.
Precautions on maintenance and replacement: When
replacing a timing belt, belt tension must be reduced
to the lowest level before the belt is taken out.
When a belt is under high tension, prying the belt
out with unspecialized tools is strictly prohibited.
ribbed v-belt product
product information.
,Precautions on selection and purchase: select
and use suitable specification model/wedge number
belts according to belt diameter and wedge slot.
,Problems and precautions on product use:
-The reason for slipping during product use may
be: 1. belt is stained with oil or water - this
should be cleaned off. 2. wrap angle is excessively
small - this should be enlarged through changing
the position of the back belt wheel. 3. belt tension
is excessively loose - this should be tightened
to product specification.
-The reason for appearance of noise in product
use may be: 1. noise results from slipping. If
so, check and tighten the belt. 2. wedge slot
is embedded with foreign matter. If so, check
whether the protective cover is being used. 3.
check whether the belt wheel is deflective. If
so, the belt wheel must be adjusted to ensure
correct alignment.
-The reason for appearance of excessive vibration
in product use may be: 1. belt tension is excessively
small and must be enlarged.
-The reason for appearance of wedge damage in
product use may be: 1. belt wheel diameter and
belt specification model have been selected and
are being used improperly. 2. wedge has solvent
or other chemicals on it. 3. belt operating environment
temperature is too high. If so, improve cooling
method. 4. select and use a belt wheel whose slot-top
arc radius is qualified i.e. roughness meets the
necessary requirements to prevent the belt wheel
from rusting.
,Precautions on maintenance and replacement:
-For the sake of your personal safety, please
turn off the storage battery when replacing belt
as otherwise the fan may rotate while your hand
is still in close proximity.
-Before unloading the old transmission belt, firstly
check the calibration of the transmission wheel.
If the driving axle is not parallel or the transmission
wheel deviates from the axis position, the drive
unit will abrade the transmission belt and cause
its obsolescence ahead of its predicted service
life. Deviation will compel the transmission belt
to be distorted or twisted in operation. At its
most extreme the transmission belt may drop out
from the transmission wheel.
If a gap appears between the transmission wheel
surface and the right angle, it indicates that
the axis is not parallel. Once an axis is unparallel,
the transmission wheel must be adjusted or replaced.
The complexity of replacement and installation
work depends on the configuration of automobile.
In general, installation personnel can find the
data required on the engine or in the path diagram.
If there is no path diagram, the following simple
rules will be helpful to installation personnel.
A. The side of a transmission belt with a V-shape
slot meshes with the transmission wheel slot.
B. The transmission belt generally surrounds the
transmission wheel.
C. In general, installation may be wrong if there
is only one transmission wheel surrounding the
transmission belt. The transmission wheel is nears
the center of the transmission wheel-set and there
is always a transmission wheel without any slot.
D. If the transmission belt installed appears
too long or short, it may well be that the path
bypassing the transmission wheel is wrong.
E. The transmission belt should be connected into
all the transmission wheel slots. The transmission
belt should freely cross over and not come into
contact with any component of the engine.
V-belt product general
product knowledge
,Precautions on product selection and purchase:
select a suitable model and length of belt wheel,
select a good brand and pay attention to its brand
mark to ensure it is an authentic product.
,Problems and precautions on product use:
-Reasons for belt slippage: the belt diameter
and wrap angle are excessively small: select and
use a flexible transmission belt. Belt body is
stained with oil stain or water: clean oil stain
or wipe water up. Belt tension is too small: enlarge
properly. Belt is too long: loosen transmission
belt - slipping in the transmission wheel causes
the transmission belt wall to be polished and
thus lose its grip - the belt must be replaced.
-Reason for abnormal noise: Belt wheels are not
installed on the same flat face and thus the belt
body is unlevel resulting in abnormal noise. Check
periodically, replace belt if necessary. If a
belt has been used for a long time, noise may
occur - the belt tension should be checked.
-Reason for excessive vibration of the belt: pieces
of transmission belts are not uniform in length
- the same type of belts should be used.
-Reason for appearance of crack in belt: regular
appearance of a crack in the lower part of the
belt is caused by the fact that the transmission
belt surrounds a very small transmission wheel
(generally an alternating current generator).
The reason for this is that the tension between
the two surfaces results in the rubber reaching
the point of fracture. In general, smaller irregular
cracks indicate that the transmission belt has
been used for too long and it should be replaced.
-Belt body hardening: the belt body heats up and
consequently the belt hardens due to slipping,
a small change in belt tension may be all that
is required. If belt hardening is caused by excessively
high environmental temperature, an improved cooling
method or use of a more heat-resistant belt may
be required
,Precautions on product maintenance and replacement:
-If the engine is operating under normal conditions
a belt should be replaced every four years. However,
if a belt is excessively worn or torn, the belt
must be replaced immediately.
-Use of an incorrect belt will result in excessive
abrasion. If any of the below conditions appear
in a transmission belt it should be replaced:
regular dislocation of the lower level rubber,
side wall of the belt is either wrinkled or smooth.
-Precautions on installation: For the sake of
personal safety, turn off the automobile storage
battery, otherwise the fan may start to rotate
while your hand is still in the engine's proximity.
Before unloading an old transmission belt, firstly
check calibration of the transmission wheel. If
the driving axle is unparallel or the transmission
wheel is installed improperly, the drive unit
will wear out the transmission belt before it
reaches its normal service life. Improper calibration
will result in the transmission belt becoming
distorted or twisted in operation thus creating
uneven tension. If improper calibration is serious
the transmission belt may drop from the transmission
wheel.
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